ORDER (800) 735-7844

METAL WORKING VIDEOS
by Ron Fournier

These videos are produced by the people who wrote "Metal Fabricators Handbook" and "Sheet Metal Handbook". If a picture is worth a thousand words these videos are priceless if your serious about metal fabrication.

METAL WORK BASICS: HAND TOOLS (HTV00), A comprehensive introduction to metal work. This tape covers: hammers, dollies, shot bags, measuring tools, glass pliers, aviation snips, tinner's snips and hand seamers. Other essential hand tools like hole saws and Greenlee knock-out punches are demonstrated. How to use Pro-flanges to make lightening holes. 90 MINUTES, $39.95

METAL WORK BASICS: LARGE EQUIPMENT (LEV00), Instruction and demonstration on essential sheet metal equipment. Sheet metal brake-how to use a radius die, sheet metal roller-how to roll a cylinder and cone. Ron teaches by example and shows how to use the combination rotary machine, bandsaw, disc sander, drill press, box and pan brake. 90 MINUTES, $39.95

METAL SHAPING: Blocking & Smoothing Techniques (BSV00), Ron explains his technique of blocking and smoothing aluminum parts using shot bags, mallets, heads and slappers. Final smoothing is demonstrated on the ENGLISH WHEEL. A variety of shapes are made, including a bowl, tear drop and motorcycle fender. Also, forming a section of a patch panel for a sports car fender using a buck. Thorough explanation of the tools and equipment used to form .050" and .063" aluminum projects. 90 MINUTES, $34.95

BUCKS, PATTERNS AND FORMS (BPV00), Ron shows and explains a variety of bucks. Step-by-step demonstration on building a sectional fender buck. Additional topics: material & fastening recommendations, determining the frequency of stations, construction differences between single use and low-production bucks. 60 MINUTES, $29.95

HOW TO GAS WELD ALUMINUM (GWV00), This specialized tape teaches how to produce durable, high-quality welds. Covers essential equipment, methods and benefits of tack-welding, fitting and joint preparation, and how to produce fusion-type welds with lipping, butt-welds and tank corner welds. Demonstrations of straight welds, corners and curved sections. 60 MINUTES, $29.95

Hammerforming Techniques: Two of the best-known names in metalshaping have teamed up to teach you the in’s and out’s of the hammerforming process. Hammerforms are very easy to make, and they enable you to create parts that have the look and accuracy of die-stamped parts. They allow even beginning metalworkers to produce parts they can be proud of. Ten different hammerforming operations are demonstrated, from a simple tank top to a beautiful rolled edge detail on a complicated pontoon fender for a Bugatti. The two Ron’s bring over 70 years of combined experience to the viewers, and you’ll see how their different styles of working with metal compliment each other. This video has striking close-up shots that bring you close to the action, and clear descriptions of all aspects of the hammerforming process. ..................... 76 minutes - #1000-15 - $40

MORE VIDEOS by RON COVELL

Basic Techniques for Working with Steel This is probably the most comprehensive metalworking video to date: Ron Covell thoroughly demonstrates basic hammer and dolly techniques, and shows how to do high-level metalwork that requires no filler. In the video, he starts with a 1932 Morgan in very bad condition, and goes through every step of perfectly restoring the body. Great coverage of hole filling, patch panels, wired edge repair, rust repair, TIG welding, metal finishing, and shrinking. You’ll see how top-quality metalwork can be done with very simple tools!  1lb. 100 minutes - #1000-3 - $40
Shaping Aluminum with Hand Tools Ron Covell's first video, now considered a classic. Watch Ron go through every step of making a track roadster nose, demonstrating techniques suitable for making virtually any body panel. He starts with a station buck defining the shape, shows clearly how the patterns are made, then starts shaping each piece and finally joins them together. Annealing, mallet and sandbag rough shaping, hammer and dolly smoothing, metal finishing, and both oxy-acetylene and TIG welding are covered in depth. If you’ve never seen metal shaped by hand, you may be astounded how simple the process is!   1 lb. 105 minutes - #1000-1 - $40
Working with Tubing This video is filled with fantastic close-up shots, which bring the action into clear view. Ron Covell shows dozens of ways to work with tubing, including bending with heat, bending with both inexpensive and high-end tube bending machines, mitering, flaring, and tapering tubing. There is an extensive section that deals with using U-bends, showing how to create anything from simple water pipes to elaborate headers. Most of the techniques use only simple shop equipment! You’ll love it!   1 lb. 95 minutes - #1000-4 - $40
Making Motorcycle Gas Tanks In this long-awaited video, Ron Covell shows the ‘intimate details’ of making two very different gas tanks. The first is a flat-bottomed chopper style tank made from steel, and the second is a comma-shaped tank made from aluminum. Details of rubber mounting are clearly shown, along with demonstrations of forming with hand tools and with an English wheel. Two-video set (over 2 3/4 hours of instruction) 1 lb. 167 minutes - #1000-12 - $60  Also available in DVD format - $70
Building the California Star The “California Star”, built by Ron Covell, is one of the top show cars of all time. Space frame chassis and full independent suspension design and fabrication are shown clearly, along with step-by-step aluminum body construction, paint, and final assembly. 1 lb. 29 minutes - #1000-2 - $20
Shop Tour Volume 1: Join Ron Covell as he visits master metalworkers in six fascinating, but very different shops. You’ll see Richie Willett displaying his outrageous custom-built phaeton, Fay Butler demonstrating the power hammer and planishing hammer, Ron Fournier demonstrating metal shaping and displaying his highly detailed model cars, Terry Steagall showing how he created his 85% scale “Shrunken Truck”, John Glover demonstrating wheeling techniques in his home shop, and Jim Alley of Profile Racing Products giving a tour of his fabulous facility, specializing in pro-street Anglias. 1 lb. 48 minutes - #1000-8 - $20
Shop Tour Volume 2 Visit the workshops of Jackie Howerton, Alyn Swedberg, Bobby Walden, Dave Propst, and Bobby Alloway, where you'll see some of the top vehicles in the country being built, as well as some of the most innovative shop equipment anywhere. Each builder has a unique style, and they bring their creativity to life in this colorful video.   1 lb. 50 minutes - #1000-9 - $20
Shop Tour Volume 3 The first stop is with rod builder extrordinare Dick Carroll, who shows his brilliantly designed speedster. Next is Cass Nawrocki, showing his high-end restoration projects, and demonstrating his unusual techniques on his well-tooled English wheel. Richard Pauza, with Brett and Patrick Kinsfather are building a pair of ‘32 Ford inspired cars with demanding, curved-tube chassis construction. Tom Lipton shows a variety of metalshaping machines he’s built, including his powerful Helve hammer. Tom puts his wheel and hammer through their paces, and you’ll be amazed to see how quickly they shape metal. 1 lb. 63 minutes - #1000-11- $20
Shop Tour Volume 4 Join Ron Covell as he visits some of the top car builders in the nation. The tour starts with Bruce Terry in Seaside, California, who shows a custom bodied bike, beautifully stylized '36 and '37 Ford roadsters, his unique English Wheel, and a full-size Ferrari front end sculpture made from copper.Alan Johnson, in Gadsden, Alabama is next, showing his '32 Ford coupe, and several cars under construction. George King from Huntsville, Alabama, proudly shows the '37 Ford coupe Alan recently built for him. Marcel and Luc De Ley from Corona, California are next, showing their incredible arsenal of high-end metal shaping equipment, and many custom-bodied cars in different stages of completion. The last stop is with Troy Trepanier in Manteno, Illinois, who gives an in-depth tour of his beautiful '62 Chevy project car, named "Chicayne".  1lb. 45 - minutes - #1000-13 - $20
Beyond the Boundaries This video features six builders who have taken truly unique paths with automotive design. Aerodynamic pioneer and visionary Jocko Johnson traces his path from record-breaking dragsters in the 1950's, through wood and metal sculpture, to his Bonneville racer like no other. Drag Racing legend Kent Fuller displays his  truly innovative flathead-powered monocoque streamliner, built on a surprisingly modest budget. The late "Big Daddy" Ed Roth shows the consruction details of "Stealth", the last car he built. Mike Cooper displays the "Tubester",the sensuous 1933 Ford pickup whose design went from simple to spectacular. Michael Leeds shows "Bertha" a hugeboat-tailed roadster built on a Seagrave fire truck chassis. And last, Randall Grubb shows "The Blastolene Special" a custom-built speedster designed around a 1790 cubic inch air-cooled V-12 tank engine! 1lb.  60 - minutes - #1000-14 - $20
In the Shop with Craig Naff Craig Naff is one of the finest metalworkers in the nation, with milestone credits to his name such as the Smoothster, Cadzilla, and SmoothNess. This video features a tour through Craig’s shop, showing his projects and equipment, then he demonstrates making a skirted fender with a wired and beaded edge. You’ll be amazed as the fender takes shape, with each piece formed so perfectly that little finish work is needed. 1 lb. 97 minutes - #1000-6 - $35
Steve Davis Shop Tour Steve Davis is one of the premiere metalworkers in the nation. He talks about the fine points of high-end metalwork, his tool collection, and gives great demonstrations of making gas tanks and hoods, and of gas welding aluminum. He gives an in-depth look at the beautiful metal-finished modifications to a ‘32 Ford coupe. 1 lb. 48 Minutes - #1000-5 - $20
Motorcycle Masters Travel with Ron as he visits some of the leading bike stylists in the nation. Bob Thrash, John Buttera, Jim Nasi, Jesse James, Mike Berg, and Paul Yaffe all show their latest and greatest creations. Some of the most innovative metalworking today goes into making custom bikes, and you can see the leaders of the pack in this video. It’s a tour you won’t soon forget, and it takes you into places normally closed to the public. 1 lb. 52 minutes - #1000-10 - $20
Ron Finch Motorcycle Artist Ron Finch is well known as a builder of fantastic custom motorcycles. This 45 minute video explores his work over three decades, and offers a rare behind-the-scenes look at his unique style. Ron shows the ‘intimate details’ of nine motorcycle masterpieces, and gives a tour of his museum-like self-built motorcycle shop. You’ll see demonstrations of the unusual processes he developed for his wild multi-colored surrealistic paint jobs, and you’ll watch him do his signature metal sculpting on fenders and tanks. The last segment of the video features the paintings and sculpture Ron created for an architectural commission. 1 lb. 45 minutes  #1000-7 $20

Shipping and Handling is $5.00 for one video and $1.00 for each additional within the US.

To Place An ORDER Call (800) 735-7844

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